In RFID tag production, production lines are getting faster and faster. But the testing process often cannot keep up. No matter how good the process is, some tags will always fail. When the testing device is not fast enough, many problems can happen, such as:
- Tags pass too quickly, and the tester cannot finish in time
- Fewer test points, leading to less accurate results
- The production line must slow down
- Missed defects or incomplete data
At the same time, customers are asking for higher quality: minimum yield rates, limits on consecutive bad tags, and limits on the number of bad tags per roll. This means manufacturers must keep testing stable and accurate even at high speeds.
In this situation, the T9300 UHF tag tester from Testram ( Japan) offers a strong solution. With a ≤10ms single-point test time, it gives high-speed production lines more time mragin and more reliable quality control.
The Main Problem in High-Speed Production: Fast Speed, Slow Testing
When roll-to-roll machines run at 30-50 meters per minute, traditional testers often cannot keep up. This leads to:
- Test speed slower than tag movement
- Fewer test points
- Production line slowdown
- Bad tags being missed
Because of this, single-point test time becomes a key factor in choosing a tester for high-speed lines.
T9300: Clear Advantages with 10ms Single-Point Testing
The T9300 can finish one test point in only 10ms, which allows it to check tag performance in a very short time.
For example:
If the tag pitch is 50mm and each tag needs 3 test points, the T9300 can test about 2000 tags per minute.
Even after considering mechanical movement and data transfer, its processing ability is still much higher than what a 50-meter-per minute line requires.
This bring two major benefits:
- Testing no longer slows down the production line
- The line can keep full test points without cutting corners
Real-World Performance: Stable Testing at 30 Meters Per Minute
In a large RFID tag manufacturer’s roll-to-roll machine, the T9300 reached a stable testing speed of 30 meters per minute, while still collecting complete data and giving consistent results.
This shows that the T9300 is not only strong on paper-it aslo performs well in real production environments.
T9300 operating on a roll-to-roll tester for RFID tag Production
The Value of Faster Testing: Higher Output, Lower Cost, More Reliable Delivery
Testing speed is not just a number. It directly affects:
- Production efficiency – testing is no longer a bottleneck
- Production cost – fewer stops and less rework
- Delivery reliability – complete data builds customer trust
- Yield management – accurate results even at high speed
For RFID manufacturers who are expanding production or handling large orders, the T9300 offers no just speed, but greater flexibility and more stable quality assurance.
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